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Global Solutions for Agricultural / Mining / Chemical Equipment – EMCC Industry Customized Services

Shanghai Exceed Industry Co., Ltd. is dedicated to developing granulation and drying technologies for global clients, serving industries such as chemical, organic, and compound fertilizer manufacturing, as well as mining, forestry, aggregate, and soil remediation. Additionally, we provide segmented process design and solutions for the upgrade of existing production lines in older plants.
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Industry Introduction

Main types include: Nitrogen fertilizer, phosphate fertilizer, potash fertilizer, compound fertilizers, as well as microelement fertilizers like boron and zinc fertilizers.

Common Granulation Products: Monoammonium Phosphate (MAP), Diammonium Phosphate (DAP), Triple Superphosphate (TSP), Monopotassium Phosphate (MKP) and Dipotassium Phosphate (DKP), potash fertilizers, compound fertilizers.

Granulation Methods: MAP, DAP, TSP, and compound fertilizers generally use wet granulation methods, such as rotary drum granulation lines or disc granulation production lines; Potassium chloride and potassium sulfate are typically granulated using compaction granulation.

Learn More >                            Get Solutions >

NPK compound fertilizer is a common blended fertilizer containing the three primary nutrients essential for plant growth: Nitrogen (N), Phosphorus (P), and Potassium (K).

Granulation Process:

Nutrients like Nitrogen (N), Phosphorus (P), and Potassium (K) are mixed and formed into granules through physical or chemical methods. This process not only facilitates fertilizer transportation and application but also ensures uniform distribution and controlled release.

Learn More >                            Get Solutions >

Organic fertilizer is typically produced by fermenting and decomposing animal and plant residues (e.g., livestock manure, crop straw, and food waste). It is primarily used to provide plant nutrition while improving the physical, chemical, and biological properties of the soil

Processing Flow:

Raw Material Collection > Pre-treatment > Fermentation > Curing > Screening & Granulation > Drying & Cooling > Coating > Packaging & Storage

Learn More >                            Get Solutions >

Also known as mixed organic-inorganic fertilizer, this type combines organic matter with inorganic nutrients. It harnesses the benefits of both organic fertilizers (soil improvement) and inorganic fertilizers (rapid nutrient supply).

Processing Flow:

Raw Material Selection > Pre-treatment > Fermentation > Mixing > Screening & Granulation > Drying & Cooling > Coating > Packaging & Storage

Learn More >                            Get Solutions >

Biogas residue fertilizer is the solid byproduct of biogas fermentation. Its primary sources are closely related to biogas feedstock, including: agricultural waste, livestock manure, industrial organic waste, municipal organic waste, and other organic residues.

Processing Flow:

Raw Material Selection > Crushing > Screening & Granulation > Drying & Cooling > Coating > Packaging & Storage

Learn More >                            Get Solutions >

Bulk blended fertilizer production lines, also known as BB fertilizer lines, mechanically blend two or more single-nutrient fertilizers into compound fertilizers. They offer low cost and high nutrient concentration. Nutrient ratios can be flexibly adjusted based on soil and crop needs, enhancing fertilization precision.

Processing Flow:

Manual Feeding > Automatic Batching per Set Formula > Automatic Conveying > Automatic Mixing per Set Time > Automatic Packaging per Set Weight > Manual Bag Placement > Automatic Bag Sealing & Cutting

Learn More >                            Get Solutions >

These are novel fertilizers that use physical or chemical means to control the release of nutrients, meeting plant nutritional demands while minimizing nutrient loss. Key advantages include improved fertilizer use efficiency, reduced application frequency, labor savings, and minimized environmental impact.

Processing Flow:

Raw Material Selection > Formulation & Proportioning > Mixing > Granulation > Drying > Cooling > Screening > Coating > Packaging

Learn More >                            Get Solutions >

Liquid fertilizer can be applied directly or sprayed using water as a carrier. It includes various water-soluble fertilizers like liquid nitrogen, liquid phosphorus, liquid potassium, and compound liquid fertilizers. Benefits include ease of application, high absorption efficiency, and suitability for foliar spraying or fertigation systems. EMCC China provides complete liquid fertilizer production lines.

Processing Flow:

Raw Material Selection > Formulation > Dissolution > Screening & Filtration > Stabilization Treatment > Packaging & Storage

Learn More >                            Get Solutions >

Composting is the process of converting organic waste into fertilizer. It involves collecting and piling organic waste (e.g., food scraps, plant residues, animal manure) and utilizing microbial decomposition to transform it into compost.

Processing Flow:

Waste Collection > Piling > Turning > Decomposition > Maturation

Learn More >                            Get Solutions >

Mineral powder granulation is the process of converting fine mineral powders into granular products through a series of steps. This facilitates storage, transportation, and application.

Processing Flow:

Raw Material Preparation > Wet Granulation > Drying > Screening & Packaging

Learn More >                            Get Solutions >

Municipal Waste Drying: The process of drying municipal solid waste to reduce moisture content and volume, typically applied to wet or organic waste for further processing or disposal.

Processing Flow:

Collection & Sorting > Drying Equipment > Parameter Control > Drying Time > Post-Drying Treatment

Sludge Treatment Processing Flow:

Dehydration > Drying Equipment > Parameter Control > Drying Time > Post-Drying Treatment

Learn More >                            Get Solutions >

Potassium sulfate (SOP) is primarily used for chloride-sensitive, potassium-loving crops like tobacco, sugar beets, grapes, watermelons, potatoes, garlic, and tea. As a fertilizer, SOP improves crop quality (e.g., enhances tobacco flammability and color and increases sweetness and color vibrancy in berries and melons). It is widely used in the production of NPK ternary compound fertilizers.

 

Learn More >                            Get Solutions >

The cat litter granulation line is a specialized automated system for processing raw materials into granules suitable for feline use. The line primarily consists of raw material handling equipment, mixing equipment, granulators, drying equipment, screening equipment, coating machines, packaging equipment, and environmental protection facilities.

Processing Flow:

Raw Material Preparation > Crushing & Screening > Mixing > Granulation > Drying & Screening > Coating > Packaging

Learn More >                            Get Solutions >

Deeply integrating technologies like the Internet of Things (IoT) and Artificial Intelligence (AI) into agricultural scenarios, we independently develop and produce a range of smart agricultural equipment. This includes agricultural machinery monitoring terminals, autonomous driving systems for agricultural machinery, agricultural drones, intelligent irrigation systems, and pre-installed series products for agricultural machinery. Our products cover the entire agricultural process – cultivation, planting, management, and harvest – providing comprehensive, integrated, and intelligent agricultural operation solutions.
Includes: Agricultural drones, Intelligent Irrigation Systems, Autonomous Driving Technology for Agricultural Machinery, Soil Moisture Monitoring, etc.

Includes: Agricultural drones, Intelligent Irrigation Systems, Autonomous Driving Technology for Agricultural Machinery, Soil Moisture Monitoring, etc.

Learn More >                            Get Solutions >

Fine phosphates are highly purified phosphate compounds that undergo specific chemical modification, or possess precisely defined physical forms. They are no longer simple fertilizer raw materials but function as critical additives or key components in high-tech industrial and consumer applications demanding exceptional purity, performance, and consistency.

Core Characteristics: High purity, specific chemical composition & structure, precise physical properties.

Primary Applications: pH regulation & buffering, chelation/complexation, water retention/thickening, emulsification/stabilization, fermentation nutrition/leavening, scale inhibition/corrosion inhibition, nutritional fortification, ionic conductivity/structural stability, flame retardant.

Learn More >                            Get Solutions >

Chemical Fertilizer (Phosphate Fertilizer, Potash Fertilizer Processing)

Main types include: Nitrogen fertilizer, phosphate fertilizer, potash fertilizer, compound fertilizers, as well as microelement fertilizers like boron and zinc fertilizers.
Common Granulation Products: Monoammonium Phosphate (MAP), Diammonium Phosphate (DAP), Triple Superphosphate (TSP), Monopotassium Phosphate (MKP) and Dipotassium Phosphate (DKP), potash fertilizers, compound fertilizers.

Granulation Methods: MAP, DAP, TSP, and compound fertilizers generally use wet granulation methods, such as rotary drum granulation lines or disc granulation production lines; Potassium chloride and potassium sulfate are typically granulated using compaction granulation.

Learn More >                            Get Solutions >

NPK Compound Fertilizer

NPK compound fertilizer is a common blended fertilizer containing the three primary nutrients essential for plant growth: Nitrogen (N), Phosphorus (P), and Potassium (K).

Granulation Process:

Nutrients like Nitrogen (N), Phosphorus (P), and Potassium (K) are mixed and formed into granules through physical or chemical methods. This process not only facilitates fertilizer transportation and application but also ensures uniform distribution and controlled release.

Learn More >                            Get Solutions >

Organic Fertilizer

Organic fertilizer is typically produced by fermenting and decomposing animal and plant residues (e.g., livestock manure, crop straw, and food waste). It is primarily used to provide plant nutrition while improving the physical, chemical, and biological properties of the soil

Processing Flow:

Raw Material Collection > Pre-treatment > Fermentation > Curing > Screening & Granulation > Drying & Cooling > Coating > Packaging & Storage

Learn More >                            Get Solutions >

Organic Inorganic Compound Fertilizer

Also known as mixed organic-inorganic fertilizer, this type combines organic matter with inorganic nutrients. It harnesses the benefits of both organic fertilizers (soil improvement) and inorganic fertilizers (rapid nutrient supply).

Processing Flow:

Raw Material Selection > Pre-treatment > Fermentation > Mixing > Screening & Granulation > Drying & Cooling > Coating > Packaging & Storage

Learn More >                            Get Solutions >

Biogas Residue Fertilizer

Biogas residue fertilizer is the solid byproduct of biogas fermentation. Its primary sources are closely related to biogas feedstock, including: agricultural waste, livestock manure, industrial organic waste, municipal organic waste, and other organic residues.

Processing Flow:

Raw Material Selection > Crushing > Screening & Granulation > Drying & Cooling > Coating > Packaging & Storage

Learn More >                            Get Solutions >

Bulk-blending Fertilizer

Bulk blended fertilizer production lines, also known as BB fertilizer lines, mechanically blend two or more single-nutrient fertilizers into compound fertilizers. They offer low cost and high nutrient concentration. Nutrient ratios can be flexibly adjusted based on soil and crop needs, enhancing fertilization precision.

Processing Flow:

Manual Feeding > Automatic Batching per Set Formula > Automatic Conveying > Automatic Mixing per Set Time > Automatic Packaging per Set Weight > Manual Bag Placement > Automatic Bag Sealing & Cutting

Learn More >                            Get Solutions >

Slow And Controlled Release Fertilizer

These are novel fertilizers that use physical or chemical means to control the release of nutrients, meeting plant nutritional demands while minimizing nutrient loss. Key advantages include improved fertilizer use efficiency, reduced application frequency, labor savings, and minimized environmental impact.

Processing Flow:

Raw Material Selection > Formulation & Proportioning > Mixing > Granulation > Drying > Cooling > Screening > Coating > Packaging

Learn More >                            Get Solutions >

Liquid Fertilizer

Liquid fertilizer can be applied directly or sprayed using water as a carrier. It includes various water-soluble fertilizers like liquid nitrogen, liquid phosphorus, liquid potassium, and compound liquid fertilizers. Benefits include ease of application, high absorption efficiency, and suitability for foliar spraying or fertigation systems. EMCC China provides complete liquid fertilizer production lines.

Processing Flow:

Raw Material Selection > Formulation > Dissolution > Screening & Filtration > Stabilization Treatment > Packaging & Storage

Learn More >                            Get Solutions >

Composting Fertilizer

Composting is the process of converting organic waste into fertilizer. It involves collecting and piling organic waste (e.g., food scraps, plant residues, animal manure) and utilizing microbial decomposition to transform it into compost.

Processing Flow:

Waste Collection > Piling > Turning > Decomposition > Maturation

Learn More >                            Get Solutions >

Mineral Powder Granulation

Mineral powder granulation is the process of converting fine mineral powders into granular products through a series of steps. This facilitates storage, transportation, and application.

Processing Flow:

Raw Material Preparation > Wet Granulation > Drying > Screening & Packaging

Learn More >                            Get Solutions >

Municipal Waste Treatment, Sludge Treatment

Municipal Waste Drying: The process of drying municipal solid waste to reduce moisture content and volume, typically applied to wet or organic waste for further processing or disposal.

Processing Flow:

Collection & Sorting > Drying Equipment > Parameter Control > Drying Time > Post-Drying Treatment

Sludge Treatment Processing Flow:

Dehydration > Drying Equipment > Parameter Control > Drying Time > Post-Drying Treatment

Learn More >                            Get Solutions >

SOP Production Line

Potassium sulfate (SOP) is primarily used for chloride-sensitive, potassium-loving crops like tobacco, sugar beets, grapes, watermelons, potatoes, garlic, and tea. As a fertilizer, SOP improves crop quality (e.g., enhances tobacco flammability and color and increases sweetness and color vibrancy in berries and melons). It is widely used in the production of NPK ternary compound fertilizers.

Learn More >                            Get Solutions >

Cat Litter Granulation Production Line

The cat litter granulation line is a specialized automated system for processing raw materials into granules suitable for feline use. The line primarily consists of raw material handling equipment, mixing equipment, granulators, drying equipment, screening equipment, coating machines, packaging equipment, and environmental protection facilities.

Processing Flow:

Raw Material Preparation > Crushing & Screening > Mixing > Granulation > Drying & Screening > Coating > Packaging

Learn More >                            Get Solutions >

Smart Agriculture

Deeply integrating technologies like the Internet of Things (IoT) and Artificial Intelligence (AI) into agricultural scenarios, we independently develop and produce a range of smart agricultural equipment. This includes agricultural machinery monitoring terminals, autonomous driving systems for agricultural machinery, agricultural drones, intelligent irrigation systems, and pre-installed series products for agricultural machinery. Our products cover the entire agricultural process – cultivation, planting, management, and harvest – providing comprehensive, integrated, and intelligent agricultural operation solutions.

Includes: Agricultural drones, Intelligent Irrigation Systems, Autonomous Driving Technology for Agricultural Machinery, Soil Moisture Monitoring, etc.

Learn More >                            Get Solutions >

Phosphorus Chemical Process Package

Fine phosphates are highly purified phosphate compounds that undergo specific chemical modification, or possess precisely defined physical forms. They are no longer simple fertilizer raw materials but function as critical additives or key components in high-tech industrial and consumer applications demanding exceptional purity, performance, and consistency.

Core Characteristics: High purity, specific chemical composition & structure, precise physical properties.

Primary Applications: pH regulation & buffering, chelation/complexation, water retention/thickening, emulsification/stabilization, fermentation nutrition/leavening, scale inhibition/corrosion inhibition, nutritional fortification, ionic conductivity/structural stability, flame retardant.

Learn More >                            Get Solutions >

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