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ECONEX System | EMCC Sustainable Solutions for Organic Waste Fermentation

EMCC’s ECONEX system is suitable for processing rice straw, crop straw, livestock manure, sludge, biogas residue, and kitchen waste. Through fermentation, sterilization, and drying, it efficiently produces high-quality organic fertilizer.
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ECONEX System Overview

ECONEX system is designed in Singapore to overcome the lack of organic waste recycling technologies currently made available to the market place. It aims to improve the efficiency of organic waste fermentation and the quality of organic fertiliser production with the use of bio-enzyme. The objective is to protect the environment by reducing the usage of chemical fertilisers, and promote more environmentally friendly the soil quality.

Applicable Organic Wastes

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Straw Waste

Rice-straw,-crop-straw
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Poultry Waste

Livestock-manure
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Sluddge

Sludge, biogas residue
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Food waste

Kitchen waste
8
HOURS

results

Organic Waste Management System
Organic

● Revolutionary Bio-technology in organic waste fermentation

● Machine sizes from 100-Kg up to 30-Ton
● Process time: 8-12 hours

● System can be optimized to process 1-3 times per day
● Silent Process and Odourless Organic Fertilizer

Our R&D Lab for Enzymes

Bio-Enzyme R&D
Bio-Enzyme R&D
Bio-Enzyme R&D
Bio-Enzyme R&D

Experienced & Innovative team of Biochemists in-house

A natural cocktail of naturally occurring micro-organisms are specially formulated and customised for every user

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Proprietary cocktail of naturally found enzymes and microbes

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Accelerated digestion time of 8-12 hours

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0.5 kg of enzymes to process 1 ton of organic waste (0.05% usage ratio)

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Zero waste output / Zero biohazard risk

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Stable and consistent output

3-Stage Waste Treatment Process within 8-12 hours

Fermentation
Sterilization
Drying

Fermentation Stage

Constant supply of oxygen and thermal energy @ 60-80°C. Microbial enzymatic processes break down all organic material into organic fertilizer.

Sterilization Stage

The internal temperature of the ECONEX system raised to 80-85°C to kill off any harmful pathogens and achieve sterile product.

Drying Stage

Temperature maintained at 80-85°C to dry the end-product (time- adjusted according to moisture level of food waste).

ECONEX System Operation Schematic Workflow

ECONEX System Operation Schematic Workflow

Sample Analysis Report of Produced Organic Fertilizer

Singapore Third-Party Organic Fertilizer Test Report

Singapore Third-Party Organic Fertilizer Test Report

Organic fertilizer produced from agricultural and kitchen waste has obtained Singapore Green Label certification.

Organic fertilizer produced from agricultural and kitchen waste has obtained Singapore Green Label certification.

Singapore Standards Council Specifications for Compost used in Agriculture and Horticulture [SS628:2017]

ParameterValue
pH value (1:5)6.93
Electrical Conductivity (EC)3.2 mS/cm
Total Nitrogen (as N)3.94%
Total Phosphorus (P2O5)2.89%
Total Potassium (as K2O)2.89%
Organic Matter54.1%
Carbon Nitrogen Ratio10
CEC12.7 cmol/kg
Moisture Content22.9%

Test Description

Result Description

Isolation of Lactose Positive Bacteria

Negative

Faecal Coliform Count

0 MPN/100ml

Isolation of Clostridium

Negative

Isolation of Salmonella

Negative

Isolation of Staphylococcus aureus

Negative

Total Escherichia coli Count

0 MPN/100ml

Total Coliform Count

0 MPN/100ml

Benefits of processed organic fertiliser

● Rich in NPK

● Rich in organic matter

● Revitalises the soil fertility

● Suitable for all soil types and plants (can be tailored for desired specifications)

Traditional Composting: ECONEX system is a better alternative

Traditional Composting

ECONEX System Produced Organic Fertilizer

Slow: decomposition is already slow but is slower due to silica present in husks

Reduced Processing Time: within 8-12 hours depending on input and output required

Processing Time: 2-6 months depending on waste type

Improved & Higher Quality Output: Creates finer, more homogeneous compost than traditional composting with more complete breakdown resulting in better nutrient availability

End Product Quality: may be lumpy with bad smell and lower nutrient quality

Pathogen Elimination: High temperatures kill weed seeds and pathogens especially when mixed with manure

Presence of Pathogens: especially when mixed with manure

Scalability: Can be implemented at various scales from village to industrial level

Scalability: Most composting operations are small-scale

Land area required reduced by 75%

●  The ECONEX system complements existing solutions at the biogas plant
●  In a biogas facility, ECONEX can work to process biogas sludge, wastewater sludge and leftover unprocessed waste

Future ECO Directions

Future ECO Directions

● The direction is to use combined solutions to drive a circular economy and to achieve zero waste as much as possible
● Solution vendors need to work together to produce the optimal solution

Why Choose EMCC?

● Direct Manufacturer: Self-owned production base with no middlemen, offering high cost performance
● Technical Support: Agricultural technical team provides comprehensive fertilization guidance
● Worry-Free After-Sales Service: Unconditional returns and exchanges for quality issues

EMCC’s roll extrusion granulation production line can directly produce ammonium sulfate granules. EMCC provides complete equipment and technical support.

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